Operational 5S Methodology in Lean: 1 Day Training in Newcastle

Description

Course Overview

This 1 Day course provides a practical understanding of the 5S Methodology: Sort, Set in Order, Shine, Standardize, and Sustain as a core component of Lean Thinking. You learn structured methods to remove waste, organize workspaces, create visual order, and maintain long-term discipline. The training includes audit checklists, implementation frameworks, and real workplace examples to help operations teams build efficiency, reduce errors, and improve safety. The course gives you a clear roadmap for implementing 5S across departments.

Learning Objectives

By the end of this course, you will be able to:

Target Audience

Why Choose This Course?

This course provides a hands-on, practical approach to implementing 5S, making it ideal for both manufacturing and corporate environments. The trainer brings real experience in Lean, quality, and operational efficiency. Each concept is simplified with examples, checklists, and frameworks that you can apply immediately. You leave with clarity on how to transform work areas into organized, high-performing operations.

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Want to train your entire team?
We offer customizable in-house sessions tailored to your operational layout, workflow, and industry needs. The program can include on-site assessments, customized checklists, or department-specific improvement plans. This is ideal for organizations seeking to implement 5S across multiple teams. Customization ensures relevance and higher adoption.

Contact us today to schedule a customized in-house session: corporate@mangates.com

Agenda

Module 1: Introduction to Lean Thinking & 5S

• Understand the purpose and benefits of 5S in Lean.
• Explore how 5S supports productivity and waste reduction.

• Learn the link between workplace design and efficiency.
• Icebreaker

Module 2: S1 – Sort (Seiri)

• Learn how to identify and remove unnecessary items.

• Understand red-tagging and decluttering processes.
• Explore how Sort improves workflow clarity.
• Case Study

Module 3: S2 – Set in Order (Seiton)

• Learn principles of organized and efficient work layouts.
• Understand visual management and clear identification systems.
• Explore storage methods that reduce search time.

• Activity

Module 4: S3 – Shine (Seiso)

• Understand cleaning as a preventive maintenance tool.

• Learn how to detect abnormalities in equipment or workspace.

• Explore methods for daily cleaning routines.

• Simulation

Module 6: S5 – Sustain (Shitsuke)

• Understand the role of discipline and habit formation.
• Learn how to reinforce long-term 5S practices.

• Explore leadership’s role in sustaining 5S culture.
• Role Play

Module 7: 5S Audits, Implementation Roadmap & Best Practices

• Learn how to use 5S audit tools and scoring systems.

• Understand step-by-step implementation planning.

• Explore best practices for continuous improvement.
• Activity